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Purpose of the Position:
The Lead - Electrical is responsible for the design and management of electrical systems in Coal to chemical business. This role ensures stable power distribution, electrical safety, and the integration of control systems. The lead will oversee HV/MV operations, ensure uninterrupted power supply, and manage vendor coordination. Additionally, the role includes monitoring performance, predictive maintenance, and managing training and compliance.
Roles & Responsibilities:
Electrical System Design and Power Distribution:
Check that HV/MV power distribution networks comply with IEEE, IEC 61850, NFPA 70, and IS 732. Verify that load flow analysis, fault current calculations, and relay coordination ensure system stability. Ensure that engineering teams correctly implement electrical design best practices for coal to chemical business plants.
Power Supply for Hydrogen Electrolysis and Derivative Processing:
Check that power requirements for equipment, compressors, reactors, and conversion units are accurately defined. Verify that energy integration and grid synchronization align with operational needs. Ensure that power factor correction and harmonic mitigation techniques improve energy efficiency.
Electrical Safety and Hazardous Area Classification:
Check that arc flash protection, explosion-proof electrical design, and insulation coordination comply with IEC 60079. Verify that intrinsically safe electrical systems are correctly implemented in hydrocarbon environments. Ensure that EMI shielding, grounding, bonding, and overvoltage protection strategies are in place.
HV/MV Substation and Transformer Operations:
Check that HV/MV substations, transformers, switchgear, and relays meet IEC 62271 and ANSI C37 standards. Verify that preventive maintenance programs include Transformer Oil Analysis, Partial Discharge Testing, and Thermographic Surveys. Ensure that electrical system protection strategies are correctly designed and implemented.
SCADA, PLC, and DCS Integration for Electrical Systems:
Check that power system integration with SCADA, PLC, and DCS ensures real-time monitoring and control. Verify that MCC (Motor Control Centers) automation and IoT-based monitoring meet reliability standards. Ensure that cybersecurity compliance for electrical control networks aligns with IEC 62443.
Uninterruptible Power Supply (UPS) and Emergency Backup Systems:
Check that UPS, energy storage, and backup power systems meet operational and safety requirements. Verify that hybrid power strategies (grid, battery, generators) provide stable and reliable power. Ensure that harmonic distortion remains within IEEE 519 limits to maintain power quality.
Syngas/Hydrogen-Specific Electrical Design Considerations:
Check that electrical enclosures are resistant to hydrogen-induced corrosion and arc hazards.
Verify that cable routing and insulation strategies ensure safety in hydrogen environments. Ensure that backup systems are correctly integrated into the power infrastructure.
Vendor and EPC Coordination:
Check that technical specifications for EPC contracts and vendors meet project requirements.
Verify that vendor prequalification processes ensure compliance with IEC, NEC, and ISO safety standards. Ensure that procurement and installation of panels, switchgear, transformers, and power units follow quality benchmarks.
Performance Monitoring and Predictive Maintenance:
Check that AI-driven analytics and real-time monitoring tools track electrical system performance. Verify that condition-based monitoring is applied to circuit breakers, busbars, and power electronics. Ensure that digital twin simulations optimize system efficiency and reduce downtime risks.
Documentation, Training, and Compliance Management:
Check that SLDs, schematics, and as-built records are maintained for regulatory compliance.
Verify that training programs equip maintenance teams with necessary electrical safety knowledge. Ensure that plant operations adhere to ISO 50001, OSHA Electrical Safety Standards, and IEC 60364.
Job Specifications:
Educational Qualification: Bachelor’s degree in electrical engineering.